Photo date: May 12, 2023. See header image archive.

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First Look: HBE Signage

After the HBE HOA approved the logo design back in April, along with the language for our first sign, I volunteered to make it.

I wanted to try lasering it on a wide piece of oak, and it turned out even better than I imagined. Special thanks to Joe at Farmer Design for the sick burn.

Dear fellow HBE owners: if you want matching signage for your lot, just let me know!

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Update: Foundation Assembly

Back in the fall of 2022 we thought we'd settled on a slab-on-grade foundation. It seemed like the easiest and most inline with MVC principles.

After some more research and back-and-forth with our builder, we've pivoted and decided to go with a crawlspace foundation. There are several reasons:

  • Mistakes will be made. It will be a lot easier to fix them with a chase under the MVC than with things cast in concrete. This I am sure of.
  • We are getting old. An appeal of the slab-on-grade was the notion of simply using the slab as our floor. But standing on concrete sucks, especially as cartilage has become thinner (or non-existent). A forgiving wood floor on top of a forgiving wooden floor truss — combined with Hush Puppies and Dr. Scholl's inserts — will make everyone happier and healthier.
  • We can put some mechanicals down there. We're not sure what, exactly, quite yet. But given the MVC's petite 24x36 figure, even an additional square foot is precious.

Here's the drawing for the crawlspace subslab. Once this is in place, 3" of rigid insulation goes on the interior of the foundation walls, and then a 4" slab is poured on top of the 10mm poly (the yellow part).

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OnlyFans: Door County Edition

My mom — one of the 5 readers of this site and a fellow Door County lover — shared this awesome 2-part doc on Door County's history of conservation.

I'm in awe of the vision and tenacity of our predecessors in the creation of Peninsula, Potawatomi, and Whitefish Dunes state parks (to name a few). Without them there would be Eagle Bluff Lighthouse Condos.

I also gained further admiration of Abraham Lincoln. He created Yosemite in 1864, when he had some other shit going on.

Anyhow, enjoy Ridge and Swale.

BREAKING: HOA Approves HOA's Initial Logo

The MVC (Minimum Viable Cottage) is part of an 8-lot development called High Bluff Estates.

We're not crazy about the "Estates" part, though anything more than 5 acres is an "estate" in Door County, Wisconsin.

"High Bluff" makes sense since these lots are on one of the highest points in the county.

Anyhow, I signed up to design the logo for this tiny development, and here's what I came up with (which was approved during the 4/19 HOA meeting).

Wait. Before I show it, I should note the objectives:

  • Simple
  • Legible on signage
  • Highlight the Niagara Escarpment
  • Highlight the highness of HBE compared to the other Door County bluff sites (hence the name).
  • With some imagination, show the surrounding area and even the eight building sites.
  • Surprise and delight, with an element not everyone will see at first, but will say "Ahhh." when they see it later.

Here's a description of each part of the logo. Very little of this will make sense if you're unfamiliar with the area. Even if you are familiar with the area you need to use your imagination as I've taken some liberties with the overall elevation (i.e., it's not to scale).

The logo has already appeared on our inaugural annual HOA billing statement, and will next show up on signage: I'm laser etching this on some of the oak I've had milled. Can't wait to see how that turns out.

14th Century Water Management

I haven't posted in a while because we were in France and Spain visiting the surfer son who is "studying" in Barcelona this semester.

One of the highlights was driving way off the beaten track to Bourbon-l'Archambault to visit the ruins of Château de Bourbon-l'Archambault. For just 7€ — and with *zero* other tourists present — we were allowed to climb to the top of 2 of the 3 towers (one is closed due to safety concerns) of a castle built in the 1300s.

On the second floor of the east tower (the one to the right in the picture below), the duke and duchess quarters had an en suite fireplace and an open-air "toilet" where the 💩 landed two stories below, presumably left for some servants to scoop up.

Even more impressive was the builders' water management on the top floor. Without proper drainage this would quickly turn into a rooftop pool — sans DJ — but multiple drains carried the water to extended carved stone gutters (that looked like gargoyles from a distance) to get the water away from the foundation. Fantastique!

Guttergoyles? Gargutters? Work with me here.

Wide-Plank Oak Flooring Stack and Sticker

OG readers of this site will recall the Xanax and Valium-hazed* felling of a big red oak back in September.

In December I had the oak (and a bunch of other hardwood) timbers taken to the only female sawyer in WI, who's just 5 miles away.

What you're supposed to do at this point is trailer your lumber back to your site for air drying. A forklift loads the trailer. But Door County received a bunch of ❄️ in February that made that impossible. So I used the brute force method that recalled Door County settlers: I hand-loaded it all into the back of the Land Cruiser (4 trips!) and then shoveled out nearly 2 feet of snow in two spots to stack and sticker it. It was just an insane amount of work that had me considering Lumber Liquidators.

It'll all be worth it. It's wide and pretty and there's enough flooring to knock out most of the main level. This is what I'm telling myself.

* Should've been Xanax and Valium-hazed.

Lincoln Door and Window Package Pricing

A few weeks ago I rationalized not doing *three* folding patio doors on the western elevation due to being in Climate Zone 6 and a shit-ton of giant 🦟🦟🦟.

After getting feedback from my hair stylist that we *should* do three folding patio doors — Nikki: "Bring the outside fully in!" — we pivoted and submitted our window and door package to Lincoln last week.

Now I have a new rationalization for not doing three folding patio doors on the western elevation: price.

Each one of these 10' x 7' folding patio doors is $14,332.70 (including the screen). In haircut math, that's ~286 of them (including tip). That's roughly 24 years of my wife butchering my hair in the den with a Conair w/#5 attachment, Covid-style. For one folding patio door with a screen. Nikki, I'll see you on Saturday at 1.

The rest of the pricing is in the table below, and it's all pretty reasonable. I've researched a bunch of window and door options and landed on Lincoln for the following reasons:

  • It's based in Merrill, WI. Merrill is on the way to the MVC. We can pick this order up on a trailer.
  • It's based in Merrill, WI. It's important to me to support either the MN or WI economy.
  • Good value. If price was no object, we'd probably go with H out of Ashland (WI), but Lincoln beats H on value.
  • Good vibes. I toured the facility about 18 months ago and the place and people were classic Wisconsin laid back.
  • Good recommendation. An architectural power couple — that's *way* out of our price range — lives 6 doors down and they're using Lincoln on a couple of projects. That alone is good enough for me.
  • They have what we want. We love the folding patio doors, the casement windows, the cladding and paint options, the grill profiles, and the hardware.

Qty Description Price Total
1 3' x 7' door 2,475.17 2,475.17
4 30" x 36" casement window 1,048.38 4,193.52
2 24" x 24" casement window 906.40 1,812.80
2 42" x 48" casement window 1,225.18 2,250.36
1 66" x 48" French casement window 3,018.37 3,018.37
1 30" x 48" casement window 1,141.18 1,141.18
TOTAL 13,891.40

NB: This total includes zero glass on the western elevation. We're still deciding on what to do now, and of course will post the grand total here soon.

Third Sitework Bid

Three bids are in.

Turns out, everything is in the same general ballpark, so we'll probably end up going with the contractor who's been giving off the best vibes.

We're still waiting on a couple more. You know who you are.


Item Contractor A Contractor B Contractor C
Remove stumps for septic, driveway, and cottage site 4,000.00 5,700.00 2,500.00
Strip topsoil for cottage and driveway 400.00 750.00 950.00
Excavate for frost-wall foundation 860.00 included above 1,150.00
Install driveway 4,389.00
(approx. 3850 SF)
2,970.00
(approx. 2200 SF)
2,150.00
Backfill foundation with excavated material and imported fill 5,790.00 825.00 2,475.00
Supply and place screened stone inside foundation 3,360.00 4,285.00 not included (yet)
Install a 3 bedroom mound system including design and permit fees 25,700.00 bid forthcoming 24,150.00
Final grade after construction (re-lay topsoil) 800.00 not included 650.00

Felling Frenzy

Well, I learned this fact from a logger named Ray
You don't cut timber on a windy day

Johnny Cash

There was a gale warning in Egg Harbor for Sunday night and sustained 15-20 MPH forecast for Monday, so Sunday afternoon, with winds at 4-5 MPH, I took down as many trees as I could, and left the limbing and bucking for when it's blowing.

Don't cut timber on a windy day.

It was so fun. I probably felled 20 trees and even managed to make three or four felling cuts that didn't bring embarrassment and shame to the point where I needed to re-cut the stump to hide the incriminating evidence. I'm posting those here (see below). Also, the video is not bad. I didn't make a totally even back cut, which is why the tree twisted a little on the way down. My technique still has a long way to go. By the time the lot is fully cleared I hope to be intermediate.

This is where the septic goes.
Still have a lot to learn.

First Look: West Elevation

About two weeks ago I met with our architect for a deep dive into wall height, roof pitch, and what makes a cottage a cottage.

We couldn't figure out that last one — cottage architecture is all over the place — but we did agree on abandoning our original 10/10 plan (10' wall + 10/12 roof) and pivoting to an 11/11 approach. In short, to make the MVC more Silvernailsy.

I pulled the idea into SketchUp and I think this is where we're going to finally land. I love how this looks.

Glazing galore

Why all the glass, you ask? The view! We want to see it as much and as often as possible. This is the front of the house. The money side. The entire reason why people pay a hefty premium for escarpment lots in Door County.

We're putting folding patio doors in the center bent to connect the indoor and outdoor spaces, and also enlarge the size of our mere ~850 square feet. If we weren't in Climate Zone 6 and at ~45° latitude and have a shit-ton of giant 🦟🦟🦟, I'd put these doors in all three bents and have them open all the time.

One thing I did discover in doing this was SketchUp's new Live Components. So cool. This feature is clearly MVP — there are so few LCs — but these windows and doors are all drawn with components built by and hosted at SketchUp, so they can be configured live and presumably updated with new features as the SketchUp team adds them. My favorite part was playing with the window and door openings to see how things look open, closed, and in-between. SketchUp team, if you're reading this, kudos and please add way, way more.

So fun!

Second Sitework Bid

At this rate, the MVC will ship in 2025.

We've now got two sitework bids, and I've added the second one to the table below. The numbers are pretty close for the most part, except Contractor B is coming in way below on the backfill price. I need to find out if we're all talking about the same thing.

Also, I am going into the stump-grinding business.


Item Contractor A Contractor B
Remove stumps for septic, driveway, and cottage site 4,000.00 5,700.00
Strip topsoil for cottage and driveway 400.00 750.00
Excavate for frost-wall foundation 860.00 included above
Install driveway 4,389.00
(approx. 3850 SF)
2,970.00
(approx. 2200 SF)
Backfill foundation with excavated material and imported fill 5,790.00 825.00
Supply and place screened stone inside foundation 3,360.00 4,285.00
Install a 3 bedroom mound system including design and permit fees 25,700.00 bid forthcoming
Final grade after construction (re-lay topsoil) 800.00 not included

Why Silvernails Looks So Darn Sexy

The first slide of our Google Slides inspiration deck lays out the requirements:

  • timber frame
  • barn style
  • net positive
  • fireplace
  • west-facing outdoor space

These are the non-negotiables. Without these, there is no MVC.

One of the first images pasted into our deck was Silvernails, a 5,000 sq. ft. barn-style house designed by Amalgam Studio, and built in Rhinebeck, New York.

Silvernails

The interior isn't really our cup of tea — nor the glazing style (skylights 😱!) or exterior cladding for that matter — but I'm deeply in love with its shape, and even after I paste something else I find cool into the deck I always return to Silvernails.

It got to the point that I needed to know *why* I find Silvernails so visually appealing. A big part of it is the clipped eaves and rakes, like most barns. But it goes deeper, and it's so simple.

The house is 22' wide, with an 11/12 roof. Based on this trusty pole barn ridge height calculator, this means the total roof height is 10' 1". Guess how high the walls are? Yep, 10' 1". They're balanced, and in harmony.

same same

I could be reaching a little here, but I think there's even more to it. Of course every gable roof is a gorgeous isosceles triangle — which is what makes them so appealing — but Silvernails comes within a foot of *nailing two more* when you split the gable down the middle. Surely this was all thought through, and it's brilliant.

damn close

We're going a slightly different route, primarily because 22' just is not wide enough to fit three different spaces across, as we *need* to do in an ~800 sf structure. The MVC is 24' wide. Those two feet may as well be made of 🪙.

But we are (for now) adopting the core principle: 10' high walls and a 10/12 roof (on a 24'-wide volume that's 10'). We're also clipping our eaves and rakes, in order for the weather to wreak havoc on our doors and windows. As with fashion, architectural style comes with a price.

Kitchen Cabinetry

When I said we'd offset the expense of a crazy-expensive fridge by using IKEA cabinets, I wasn't *entirely* kidding. The value is just insane, even compared to other RTA (ready to assemble) cabinetmakers, and there are *far* more size and configuration options than any other RTA-er could even imagine providing.

Here's my estimate for the complete IKEA cabinetry package for the MVC kitchen. All the bases are SEKTION, and we're upgrading to the real wood, Shaker-style LERHYTTAN fronts in black stain.

30" glass door SubZero refrigerator, here we come!


Qty Item # Description Price Total
1 994.686.83 High cb w 2 doors/shelves/5 drawers, white/Lerhyttan black stained, 18x24x90" 840.00 840.00
1 294.654.28 Base cabinet for sink + 2 doors, white/Lerhyttan black stained, 24x24x30" 256.00 256.00
1 892.592.08 Base cabinet for recycling, white Maximera/Lerhyttan black stained, 18x24x30" 335.00 335.00
1 692.592.85 Base cabinet with 3 drawers, white Maximera/Lerhyttan black stained, 18x24x30" 358.00 358.00
1 394.552.59 Base cabinet with shelves , white/Lerhyttan black stained, 12x24x30" 143.00 143.00
3 492.592.86 Base cabinet with 3 drawers, white Maximera/Lerhyttan black stained, 24x24x30" 424.00 1,272.00
TOTAL 3,204.00

First Sitework Bid

The housing market can be hot, and it can be slow. Rates can be high, and they can be low. But one constant remains: most contractors aren't great at answering calls and emails, returning calls and emails, providing estimates, and in general doing what they say they will do. And we haven't even started construction yet.

When the sun dies in 5 billion years, this will still be the typical behavior.

It's been over two weeks since five different contractors looked at our project, and I have only one estimate back. I wanted to post it here to give readers an idea of what we're looking at in order to do all the sitework. As more bids come in🤞I'll add their numbers to the table in the most normalized, apples-apples way I can.


Item Contractor A
Remove stumps for septic, driveway, and cottage site 4,000.00
Strip topsoil for cottage and driveway 400.00
Excavate for frost-wall foundation 860.00
Install driveway (approx. 3850 SF) 4,389.00
Backfill foundation with excavated material and imported fill (estimated 350 yds) 5,790.00
Supply and place screened stone inside foundation 3,360.00
Install a 3 bedroom mound system including design and permit fees 25,700.00
Final grade after construction (re-lay topsoil) 800.00
TOTAL 45,299.00

Ski Run Preview

This video turned out not quite as I imagined, but it's passable to post here as a preview to Door County's only ski run, coming sometime in 2024.

It was recorded on December 5, 2022.

Yes, it's a tree run. Note the ancient eastern white cedars in the last 1/3 of the video.

The last 15% is a doozy; definitely a black diamond, with the possibility of Warren Miller-worthy air. But unlike almost any other part of the escarpment, where it's a cliff, skiing on our lot is a possibility.

I'll have more on Door County's downhill skiing history in a future post.

First Look: Kitchen Layout and Rationale

While I'm trying to line up a well, septic, foundation, and ... a *driveway*, my wife insisted on me laying out the kitchen. 🤔

We have a galley kitchen in our Edina house and love it. So, much like we're copying our current den, we're trying to copy our current kitchen, too.

See full-size image

Somehow my drawing ended up having 11' between posts, and 9' of wall against the stairs, which makes this layout math so simple even I can figure it out.

On the exterior wall, left-to-right, is a 2' pantry, 1.5' dishwasher, 2' sink, 2x 1.5' cabinets, and a 2.5' fridge.

See full-size image

Explanation and rationale:

  • "Kitchen work line." We don't really cook, so more important for us than a "kitchen work triangle" is a "kitchen work *line*" running from the fridge to the sink. 99.5% of our takeout is unpacked in this space, as evidenced by the wear pattern patina on the floor. (It's at least as patinaed as the space in front of the sink.) Having 36" of counter-top between fridge and sink, with two silverware/knife/utensil drawers below is incredibly handy and efficient. I don't think I would build a kitchen without this setup.
  • Windows where cabinets should be. On a .25 acre urban or inner-ring suburban lot, the kitchen often ends up looking into your neighbor's living room, so a single window above the sink is about all you want. Even though this wall is facing east (the non-water view), there are a lot fewer neighbors to see, so we're sacrificing shelves/cabinets for glass.
  • Signature refrigerator. This was unintentional, but the refrigerator is turning out to be a focal point not just for the kitchen but for the entire MVC. It's in view at every turn, so in the drawing now is a ridiculously expensive 30" Sub-Zero with a glass door. We plan on offsetting this expense by doing IKEA cabinets. 😉

On the 9' wall is a 1' cabinet, a 2' range, and 3x 2' cabinets. We'll put all our plates and glassware on 3 floating shelves made from some of the trees I cut down.

See full-size image

Explanation and rationale:

  • Baby *does* get put in a corner. We use our current range for scrambled eggs and frozen pizza, so we're going with a mini 24"-wide range, sacrificing symmetry, and getting it off to the side to make room for ~6'-wide shelves.

On the next kitchen post I'll break down the prices for all this stuff. Love it? Hate it? Completely indifferent? Let me know at dack@dack.com.

Structural Insulated Panels (SIPs) Rationale

"Once a plan gets too complex, everything can go wrong. If there's one thing I learned in Nam..."

— Walter Sobchak

In a couple of weeks I'm attending the Better Buildings-Better Business conference at the Holiday Inn in Stevens Point, WI. Fine Homebuilding Podcast star Ian Schwandt will be in attendance, and has promised to buy a round of post-event beers for all readers of this site. C'mon and join us!

The sessions sound right up my alley, with the possible exception of the "building assemblies" talk at 1:45. One of the session's objectives is to "Understand how to build an effective R28 wall using a combination of continuous exterior and cavity insulation."

Hmmmm ... what if I told you there was a wall "assembly" that:

  • out-of-the-box is R33 (8.25" @ 25°)
  • out-of-the-box has 3 out of the 4 control layers built in (after taping the seams)
  • is fabricated offsite
  • by robots
  • that can be erected in days, instead of weeks

You'd think this was some kind of manna from the Building Science Gods, right?

Nope, it's just an EPS foam sandwich on OSB, hold the mayo.

For a third helping of these cheesy food-themed metaphors, I recognize timber frames and SIPs go together like peanut butter and jelly, but they just make so much sense I don't get why every house isn't built with them.

Mo assembly mo problems.

There will certainly be more posts on this subject as we get closer to the build, and the more I read and see about the latest awesome wall assembly wheel reinvention. For now I want to leave any SIP-curious readers with some information and resources about them that I found useful. Let me know if you land at the same place I did.

Timber Frame Rationale, and First Look at Our Version

One look at the MVC floor plan and even a casual observer could see that we're doing timber frame construction. (The posts are a dead giveaway.)

I didn't get exposed to timber framing until way too late in life, and now I wouldn't consider stick frame construction for anything, even a shed. Every day I bike by all these massive new stick frame additions and new stick frame construction here in Edina and after I say, "Gross!" — usually in reference to the already dated, cheesy-ass architecture — I next ask myself, "Why?"

Even putting aside timber framing's subjective superiority over stick frame, like its clean, simple, organic, timeless, rugged, and sturdy appearance, it's *objectively* more practical and better than stick frame in three important ways:

  • They can be cut offsite. In a controlled environment, with precision, *before you even own a piece of property*, then shipped to the building site. I don't care if it's Larry Haun's Ghost doing the stick framing; he still can't do it offsite.
  • They can be erected quickly. While the MVC is small — just 36x24 — the Big River Timberworks (BRT) crew will put up the frame *and fully enclose it in SIPs* in 5 days. Let's call the frame erection half of that; 2.5 days. Stick framing is measured in weeks.
  • They don't have structural interior walls. I've laid out interior walls on the floor plan, but this is all still pretty flexible, for the most part, and they're all partition walls. Nothing is load-bearing. Nothing is critical. I can put an interior wall anywhere, and when I goof it up, I can put it somewhere else, no problem. Someone can correct me if I'm wrong, but unless you use trusses, stick frame will have an interior load-bearing wall.

Onto the specifics about our frame:

  • Port Orford Cedar. All my previous — and very limited — experience is with EWP (Eastern White Pine), which is readily available, cheap, and easy to work with, but I hate how it yellows over time. Thanks to BRT, I got turned onto Port Orford Cedar, which grays over time. Please don't judge our carbon impact having timbers shipped from Coos Bay, Oregon, but we far prefer POC over EWP, and really all the other timber options we looked at.
  • No braces. Timber frame purists might scoff at our frame, but a brace-free design really cleans things up, pretty dramatically. Again thanks to BRT for pointing us in this direction.
See full-size image

For a few days I thought I could cut this frame myself over time, in my garage, but after practicing this rather advanced joinery (for me) on some scraps, I gave up. 4 hours yielded this sad-looking post. At this pace we would have the MVC when I'm dead.

See full-size image

First Look: Foundation Assembly

Foundations are *by far* the thing I've spent the most time researching, looking at different assembly drawings, and trying to understand. There are so many different approaches it can start to make your head spin, especially if you don't come from a building background. TBH I'm still not on totally firm ground. (End of foundation-related puns ... for now.)

One constant in my mind has been that bedrock is near, so we should use the foundation Mother Nature has generously provided. It's as good as it gets. There is 4' of soil on top of bedrock at the thickest points. At the MVC site it's more like 2 feet, and at the northwest corner of the volume it's basically exposed bedrock.

The other piece of the puzzle is that we're cladding the structure in a full stone wall, so that has to sit on something hard.

So with the help of our timber framer — who also builds whole houses — here's where we're at right now:

See full-size image

Points to note:

  • For the stone wall, I wanted to start it directly on the bedrock, but in the interest of time-to-market we decided to go with a 2' wide concrete wall rebarred into the bedrock. I can't let my time-consuming, amateur stonework block the structure's erection. 🤭
  • 2" of foam is shown here, but we're still looking at foamed glass aggregate — specifically Glavel — as an option. We already have loads of foam in the Structural Insulated Panels (SIPs) that's giving me anxiety. (Much more on SIPs to come.)
  • Adding to the anxiety is the amount of concrete, but given the site, the building plans, the timeline, and its familiarity to most masons, it's a logical route.

Any foundation pros out there, I'd love to get your take: dack@dack.com

First Look: Floor Plan

The best space in our current Minneapolis house is this den. We spend countless hours here in front of a fire watching Dateline, 48 Hours, and 20/20. On network.

The 🐕 🐕 love it, too.

The coziest room in all of Edina. See full-size image

A key objective of the MVC (Minimum Viable Cottage) is to recreate this space, except with a view of Lake Michigan. On paper it's somewhat of a success. Our current den is 12' x 13' with an 8"6" ceiling. The den on this floor plan is 12"4" x 11' with an 8"6" ceiling (once the loft is built).

See full-size image

Taking two feet from such a small room turns out to be a 15% reduction, but it's not a "hard" 11 feet because there isn't a rear wall. At least this is the rationalization I am going with.

The rest of the floor plan needs a lot of work, but it's pretty simple: 1 bedroom, 2 baths, 2 lofts (not shown yet), galley kitchen, laundry/mechanical room, puzzle table, and 3 garage doors to the western (view) elevation. Much more to come.

Everyone has an opinion on floor plans. Lay them on me: dack@dack.com

First Look: Topographic With Volumes

Here's the first look at the parcel, with the property lines and dead-end road draped on the topographic, and the three volumes placed about where I think they'll go.

The first build, which we are trying to get started in summer 2023, is the 36'x24' structure on the far left of the image (the northernmost volume). This is an "expandable house plan," where we will add on the larger 72'x24' house and the 30'x24' garage later, and everything will be connected via conditioned breezeways.

We just need to get a place up there ASAP, and a MVC — Minimum Viable Cottage — is the fastest, most direct route. Plus, we'll (hopefully) make all of our biggest mistakes on a very small house.

The long property lines (~800 feet) run exactly east to west. This is a view to the northeast. See full-size image

In order to make this drawing, I had to painstakingly trace elevation lines from the Door County map, elevate each of them, and then in SketchUp choose Draw > Sandbox > From Contours. Then I placed the three volumes.

It took hours but was totally worth it. Having spent a fair amount of time on the parcel, the satellite elevations are incredibly accurate. I completely trust that what's on this drawing is what's in real life.

Please note the vintage Ford pickup that's in my future.

Also please note, this plot not only provides a pretty awesome view of Green Bay, but a challenging ⛷️ run as well.

Here is another view of the drawing, with the view. This is aiming due west, and the SketchUp horizon (the blue part) is the bay.

See full-size image

Surf Door County: Part 1

One of the reasons we can't wait to spend the rest of our lives in Door County is the surfing. No, it's not Nosara, or even vaguely resembling San Clemente pier, but rides are to be had.

Also, no 🦈.

Our favorite spot is Whitefish Dunes State Park, but I ran into an old surfer dude by his house in Stonewood (corner of 42 and Townline Rd.) who also recommended checking out White Pines, Glidden Lodge, Portage Park, and of course, Cana Light. See you out there, Dennis.

Here's my son Ben on a so-so day at Whitefish Dunes. Sunday, August 28, 2022.

'Driveway' & 'Parking'

One of the objectives of the 8-day Door County stay was to create a "driveway" and "parking" on the lot so I didn't have to keep parking on the side of the road. And on the 8th day, mission accomplished. It felt great to actually drive onto the building site. It suddenly somehow felt more "owned" than before, getting a truck in the space where one of the bedrooms will go. It certainly was much handier accessing gear, and beer.

See full-size image

Before heading back to Minneapolis I put all the timber I plan on milling on makeshift stickers so they're not rotted by direct contact with the earth. Even using wood-moving techniques taught in The Bible, and with the help of a cant hook, it was a lot of work. I also destroyed all evidence of any laughably amateurish felling cuts. There were a few decent ones (but nothing great yet). I kept those visible for any stump readers who might stop by.

I can't wait to get back and start exposing part of the view (hopefully in October). I'm also excited about the possibility of placing the structure between a giant white pine and a giant red oak, where the oak would be the centerpiece of a circular driveway, while the pine would ideally sit between two windows on the western elevation. I need to bring the measurements and compass readings into SketchUp to see if it will work out. The results will be posted here.

50-yard field goal attempt. Photo taken to the northeast, from the far south end of the lot. See full-size image

'And I guess that was your accomplice in the wood chipper'

As you might imagine, clearing a wooded lot has generated mountains of brush. In my case, three 8'-9' tall stacks, along with several dozen 3"-6" "trunks" of underbrush and small trees. On Saturday I rented the Bandit 75XP and fed everything into it.

On its face it seems pretty low-effort: grab some pre-stacked brush, stick it in the chipper, and repeat a few hundred times. But at the end of the day it was the most wiped I'd been all week. It's also extremely loud, even with good ear protection. I'd be fine not ever doing this again.

See full-size image

My new neighbor John stopped by to help for a couple of hours, and his wife Gretchen even sent along some homemade cookies. They are setting the High Bluff Road neighbor expectations bar, way, way too high. (John and Gretchen, I hope you read this.)

Here's a video of my kind of chipping: insert a long piece into the chipper. Stand around for a few seconds and have time to shoot a video.

Wide-Plank Oak Flooring

Our wide-plank oak flooring has landed. I'm not gonna lie. I should've popped a couple of Valium or Xanax — or maybe both — before taking this oak down. While I have been prepping for it all week, reviewing my previous experience in my mind, and re-reading key verses of the tree-felling Bible, there is no getting around the anxiety of felling a 20" diameter tree. Unless you do this for a living, it's big and scary. Anyone who says otherwise is full of shit.

Also, I am out here on my own. 😬

See full-size image

It all went pretty well. I didn't die. I did make a rookie mistake by not making a relief cut before lopping off the first 8' 6" section once it was on the ground, which caused the split you see. I can't imagine making that mistake again.

Later this year it's all headed to Henschel Sawmill, just a few miles away on Townline Rd. It's famous for being the only female-operated sawmill in Wisconsin. Jamie Henschel is awesome and I look forward to having her mill all our timber.

Our 5

For anyone following along, it's going to be important to see the plot of land on the high bluff where the cottage will be built.

It's 785' from east to west, and 355' from north-ish to south-ish, for a grand total of 5.05 acres.

The lot is on the Niagara escarpment, which runs from about Fond du Lac, WI to, you guessed it, Niagara Falls, NY.

Below is a parcel map from the Door County site, with 2-foot elevations. The highest point on our lot is 798' above sea level, and the lowest is 644', for a 154' vertical drop. Niagara Falls' vertical drop is 160'. All we're really lacking is the Niagara River.

(I can't mention vertical drop without dropping a long-range property goal: Door County's only ⛷️ run. It's a blue-black with a big steep at the end, where the red lines are really close together.)

The yellow dot indicates the spot where the header photos are taken from, aiming straight west. See full-size image

As you can probably tell from the image, the best buildable area is in the southeast corner of the lot. That's the spot where the header picture will repeatedly be taken from, aiming straight west. Right now it's just trees, but at some point in the next few months a pretty killer view of Green Bay will be revealed. Stay tuned.

Welcome to Cottage on High Bluff Road

Hey. Thanks for checking out this cottage build blog.

On August 5, 2022 my wife and I closed on a 5-acre lot in Door County, Wisconsin. We're building a cottage on it. This site will document our progress.

This journal is going to be super casual, and sometimes veer off on weird tangents, but here, broadly, is the rationale for the site, and the type of content to expect.

  • Selfishly, dack.com/cottage is primarily for me, Dack, as a place to document our cottage build progress. But even more important than documenting it as it happens is documenting the information I'll gather along the way *before* the build, so I can refer to it when we're actually in the middle of having to make decisions. The web is a great medium for this. Additionally, by writing about it, upon review it will either validate or challenge my current thinking, and I like that.
  • A close second is that sharing our experience can hopefully help a fellow owner-builder on their journey. We're sure to make 1000 mistakes. With the benefit of reading this blog, perhaps someone can make just 900. That alone is worth me publishing this site.
  • It would be great if the forthcoming posts opened a conversation with some of the folks I'll cite, and the manufacturers of products we'll use, to add to the depth of content. Links get people's attention. I've spent enough time on the web to know not to invest effort on moderating comments, so that is not a feature here. But I would love to hear from you the old fashioned way: dack@dack.com. Please don't hesitate to drop me a line.
  • Finally, I get to create a logo. (More on this in a future post.)

I imagine the list of topics essentially following the build process. At the beginning there will be a lot of lot clearing, lumberdacking (not a typo), milling, site planning, terrain drawings, and architecture.

Then we'll get into the actual build and cover foundations, wells, septic, timber framing, SIPs, WRBs, stonework, roofs, windows, doors, and PV.

As the structure gets enclosed it will shift to framing, electrical, plumbing, cladding, flooring, furniture, cabinets, fireplaces, and interior design.

I am surely missing a bunch of things — not to mention the weird tangents — but this is roughly what you can expect along the way.

Thanks again for coming. I hope you find it sometimes useful, and sometimes entertaining.